west coast metal fab

What is Custom Metal Fabrication?

What is Custom Metal Fabrication?

What is Custom Metal Fabrication? 

Metal fabrication is the process of transforming metal pieces— such as sheet metal, bar stock, tubes, or structural steel — into finished parts, assemblies or structures through a combination of cutting, bending/forming, welding/joining and finishing operations – all things our team is here to help with! When we talk about custom metal fabrication, we’re referring to a more specialized form of metal fabrication — one where the metal parts or assemblies are designed, engineered and built to specific customer requirements rather than being off-the-shelf components. In essence, it’s fabrication tailored to a client’s unique design, application, material, size or performance needs. 


Custom Metal Fabrication

Why the “Custom” Matters in Custom Metal Fabrication 

In many industries — from construction to manufacturing, architecture to industrial equipment — a one-size-fits-all metal part simply won’t work. Custom metal fabrication enables a business to specify exactly how a part should function, what material it should be, what shape or finish it should have, and how it integrates with the rest of a system. As one source puts it: “Custom metal fabrication creates metal structures or products according to specific design requirements.” (Archute, 2025)

Benefits of opting for custom fabrication include:

  • Precise fit and function: When parts are made to order, there’s less need for on-site modification or adaptation. 
  • Design freedom and innovation: Custom fabrication opens the door to unique shapes, materials and finishes that generic parts don’t allow for.
  • Material and performance optimization: Choosing the right alloy, thickness, welding method or coating can dramatically impact durability and suitability for the environment or load conditions of your project. 
  • Reduced waste and faster installation: Because the fabrication is done off-site and per spec, less on-site modification is required which can save time and reduce material waste. 

The Custom Metal Fabrication Process

Although every project is unique, most custom metal fabrication jobs follow a set of broadly similar steps:

1. Consultation / Design & Engineering
The fabricator works with the client to understand requirements (loadings, environment, finish, integration, budget) and then converts these into drawings or 3D models (often using CAD software).

2. Material Selection
Based on the design and performance needs, the correct metal type is selected (e.g., carbon steel, stainless steel, aluminum, copper). Other factors such as corrosion resistance, weight, cost, and machinability will also need to be factored in.

3. Cutting / Forming / Shaping
Raw metal is cut (Power Sheared, Band Sawed, Plasma CNC or Hand Snipped), bent or formed (Folding Machines and Specialty Rollers), and sometimes machined to achieve required shapes and tolerances. 

4. Joining / Welding / Assembly
The pieces are joined together through various locking machines and techniques (Clinch Lock, Button Lock, ACME Lock, pittsburgh seam, ect.), soldering, riveting or other joining methods, depending on design.

5. Finishing / Inspection
After assembly, finishing touches may include polishing, powder-coating, painting, galvanizing, or applying protective coatings. Also crucial is inspection for dimensional accuracy, weld quality and compliance with standards.

6. Installation / Delivery
Finally, the fabricated part may be shipped to the site for installation or installed on-site by the fabrication team or another contractor.

The Custom Metal Fabrication Process

oregon metal fabrication

When Should You Choose Custom vs. Off-the-Shelf Metal Fabrication?

If your project involves:

  • Unique dimensions or shapes that standard parts cannot meet
  • Specific materials or finishes (for corrosion, weight, aesthetic or regulatory reasons).
  • Integration with existing custom systems or tight tolerances
  • Artistic or architectural metal work where aesthetics are critical
    then custom metal fabrication is almost always the correct choice.

In contrast, if your application is simple and standard components will suffice, off-the-shelf may work — but remember the trade-offs in fit, finish and performance.


Conclusion

Custom metal fabrication is what we do here at West Coast Metal Fab. Turning raw metal into precisely engineered, highly tailored parts or structures — built to your unique requirements rather than generic standards. For businesses in Oregon, and specifically around Salem, tapping into local custom metal fabrication shops means you benefit from proximity, specialization and responsiveness. If you have a project that demands something more than standard, custom fabrication is likely the optimal path.

By providing design consultation, material expertise, precision cutting, forming, joining and finishing under one roof, modern fabricators bring your vision to life — ensuring that your metal components fit, perform and last.

If you’d like guidance on how to scope a custom metal fabrication project (e.g., designing drawings, selecting material, budgeting) in Oregon, we are happy to help!

Get in touch with our team for your custom metal fab project

West Coast Metal Fab
Architectural Sheet Metal
Custom Fabrication & Delivery

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West Coast Metal Fab
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Scio, OR 97374

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